Making Waves

The Problem:

I received a phone call from a consumer who commissioned me to inspect her prefinished solid wood floor. The floor had been installed last winter and since then had become "wavy" across the width of the boards. The consumer first noticed this condition during the summer. The wavy appearance she was describing was actually cupping.

The Procedure:

The solid wood prefinished floor had been installed over a wood subfloor in the living room and hallway during the previous winter. The subfloor in the living room and foyer were installed over a crawlspace with no vapor barrier and no ventilation. The subfloor in the hallway was installed over an existing basement with a concrete floor. From a conversation with the installer, I discovered that he had not performed any preinstallation moisture testing and had not examined the conditions over which the subfloor was installed. The installer also had not acclimated the flooring prior to installation (as required by the flooring manufacturer).

I carefully examined the floor and tested for moisture using a non-invasive moisture meter and a pintype moisture meter. I used a probe-type moisture meter that measures electrical resistance across the opposed sets of pins that are pushed into the wood parallel with the grain. I then used a pinless dielectric moisture meter with a signal penetration up to 1 inch that can give a moisture reading indication of the subfloor. These two tests revealed moisture imbalances between the wood floor and the subfloor. There was a moisture imbalance of greater than 4 percent, giving cause for concern.

The Cause:

The moisture imbalance allowed the boards to cup or, as the consumer stated, become wavy. As humidity levels increased during the summer months, moisture from the crawlspace migrated up through the subfloor into the wood floor.

How to Fix the Floor:

The first item to address was the origin of the significant moisture. A vapor barrier was installed in the crawlspace, as well as adequate venting to allow for cross ventilation. Once that had been done, the moisture levels between the subfloor and wood floor had to equalize. In situations such as this, the time eded to allow the moisture to become balanced through the wood floor and subfloor could be up to a year or through a complete heating and cooling cycle. After the moisture imbalance is stabilized, it may be necessary to sand the floor flat and refinish. Sometimes after stabilization has occurred, the wood floor returns to an acceptable appearance and/or condition.

Unfortunately, in this particular floor, the boards did not flatten to an acceptable appearance through stabilization of the moisture conditions. There were additional installation concerns, and the consumer currently is proceeding with legal measures against both the installer and the retailer.

In the Future:

The installer/retailer is responsible for checking to see if the job-site conditions are acceptable for a solid wood floor installation. These checks should be done long before the installer arrives on the job site to start the installation. In this case, a quick inspection when the job was estimated would have revealed that the crawlspace was unacceptable, and therefore the job site was not ready for a wood flooring installation.

Current guidelines for crawlspaces are that they must be dry (no apparent moisture or standing water) and must be covered 100 percent by a vapor retarder of 6-mil black polyethylene. Crawlspaces also should have 1.5 percent of open venting per 1,000 square feet (92.90 square meters) of floor area, and the venting should be properly located to foster cross ventilation. In addition to these guidelines, installers must check and follow local building codes.

In this case, not checking the crawlspace was the worst problem, but it was far from the only problem. Moisture meters can be an installer's best friend. Moisture content readings should be done on different areas throughout the subfloor. Adequate acclimation of solid wood flooring prior to installation is a must, and moisture content readings of the flooring must be within 4 percentage points of the subfloor moisture content before installation can begin. Hygrometer and thermometer readings must show that the job site is at acceptable temperature and relativehumidity levels. In this case, none of these readings were taken. This also means that the manufacturer's directions were not followed. Installers may get away with ignoring these requirements on some jobs, but eventually a job like this one will cost them, just as it's about to for the installer on this job.

Dave Barkstedt is NOFMA & NWFA Certified Inspector for NY-based Elite Consultants

For more helpful information, please visit us online at http://www.eliteconsultantsinc.com

Feel free to contact us with any questions at 845 246-4414 or 516 887-5437 - "Your Certified Hardwood Inspection Company"

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